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12.1: Creating Air Flow

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    116673
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    How a Pneumatic System Creates Air Flow and Transmits Energy

    A pneumatic system generates flow by utilizing the difference in air pressure between two points, which causes air to move from areas of high pressure to low pressure until equilibrium is reached. The greater the pressure difference, the faster the air flows, provided that resistance in the passage remains low. When unrestricted, this flow can reach the speed of sound, a characteristic that enables high-speed actuator movements within pneumatic systems.

    A Pneumatic Schematic showing initial condition with flow from high to low and final condition with no flow.
    Figure \(\PageIndex{1}\): A Pneumatic Schematic. (ISO 1219)

    For example, consider two containers connected by a valve, with one container at a higher pressure than the other. When the valve is opened, air flows from the high-pressure container to the low-pressure container until the pressure equalizes. The rate of air flow depends on both the pressure differential between the containers and any resistance in the passage. Lower resistance and higher-pressure differentials enable faster airflow, which is essential for the efficient operation of pneumatic systems.

    In these systems, energy transmission occurs when compressed air—stored as potential energy—converts to kinetic energy as it flows through components. Compressed air can move a resisting object through a distance, generating useful work. For instance, a tank charged to 100 psia (7 bar) releases air, which flows through a valve into a connected cylinder. If the cylinder’s piston encounters resistance that equates to 50 psia (3.5 bar), the air will flow until the pressure at the piston equals this resistance. This causes the piston to move, thus accomplishing work by overcoming the load resistance.

    However, this transmission method has limits. As air flows out of the tank, tank pressure decreases. When the pressure within the tank matches the cylinder pressure before the cycle is complete, work ceases. To maintain adequate air pressure, pneumatic systems require an air compressor that can continuously replenish the air in the storage tank.


    12.1: Creating Air Flow is shared under a not declared license and was authored, remixed, and/or curated by Jessy Haid (Northeast Wisconsin Technical College).

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