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Chapter 4: Flory Huggins

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Flory Huggins Theory:

We are now going to get a bit more complex and not only talk about a single polymer but talk about what happens when we mix polymers with other polymers, polymer blends, or when we mix polymers with solvents, polymer solutions. This requires using Flory-Huggins which is an extension of Bragg-Williams which should have been covered if you have taken a thermodynamics course but don’t panic we will be going over this again for review (yes same Bragg as diffraction, those old scientists always had multiple breakthrough discoveries). The Flory-Huggins framework will allow us to generate phase diagrams, understand fractionization by molecular weight, melting point depression in spherulites, and rubber elasticity. Additionally it also again will harken back to this idea of entropic and enthalpic competition.

Now why are polymer blends important? Well there are a number of critically important polymer blends that you might utilize every day and one such example of this is High Impact Polystyrene or HIPS. HIPS is a mixture of a very stiff yet brittle PS with a more compliant but more ductile polybutadine (PB). This combination leads to a material, HIPS, that exhibits a much larger toughness as cracks are blunted by the rubbery PB regions as seen here

hips.png
Figure Chapter4.1: HIPS

So if we are dealing with polymer blends and polymer solution this involves mixing which is simply starting from a state with two pure phases and then these two pure phases must spontaneously mix. We know from our supplemental thermodynamics lecture that spontaneous reactions can only occur when the change in free energy of the system upon mixing decreases and you can guess what are going to be the two competing factors yes once again, say it with me

  1. Entropy: Two mixed species will have more available configurations than the separated pure phases which increases entropy. Thus we have a entropic driving force that is configuration, combinatorial, or translational in nature as opposed to vibrational, rotational, etc.
  2. Enthalpic: Two mixed species have some interaction between them. If positive this will avoid mixing, which will often be the case.

We combine these terms to get

ΔGmix=ΔHmixTΔSmix

We will determine if the increase in entropy due to more configurations is enough to overcome the energy penalty associated with mixing two species with unfavorable enthalpic interactions. The key idea that drives mixing is that the increase in entropy due to many more available configurations associated with two mixed species is sufficient to overcome the energy associated with bringing two species with unfavorable interactions into contact.

Entropy of Mixing Bragg-Williams:

bwmix.png
Figure Chapter4.2: Bragg-Williams Mixing Schematic

Before we deal with polymers, which hopefully you appreciate by now is always more complicated than hard or typical materials, we will start off by thinking about the entropy of mixing for small molecules or even gasses. Let’s consider we have two equally sized molecules, species 1 and 2, that we mix on a lattice or grid with a fixed number of sites N0 where the number of species 1, N1, and the number of species 2, N2, will fill all the points on the lattice or alternatively N0 = N1 + N2 as seen schematically here

Well we know that the number of configurations we can arrange species 1 and 2 is

Ω12=N0!N1!N2!

and we know entropy is

S=kbln(Ω)

Now for the initial state of the system prior to mixing how many configurations can we arrange the system? Just 1! all species 1 on one side and 2 on the other. So in this case Ω = 1 and thus S = 0. So the change in mixing is

ΔSmix=S12S11S22=kbln(Ω12)

We can use Sterling’s approximation lnN! ≈ N lnN N to get

ΔSmix=kb(N1lnΦ1N2lnΦ2)

where Φ1=N1N0 and Φ1 is both the mole fraction and volume fraction of species 1. We have just derived the Bragg-Williams entropy change for small molecules and we can divide the full expression by N0 to give a molar quantity

ΔSmixN0=k(Φ1lnΦ1Φ2lnΦ2)

Let’s take a quick look at this equation.

Is it every negative?

No!

This means that mixing always increases the entropy of the system (for this ideal case).

Also when is entropy maximized?

Looking at the equation the curve is symmetric around Φ1 = 0.5 and maximized at this point.

Now for polymers the mole fraction and volume fractions will typically not be equivalent so from here on out we will say that Φ1 and Φ2 refer to the volume fraction of each species.

Enthalpy of Mixing Bragg-Williams:

Now let’s take a look at the enthalpic contribution to free energy and again we have to think about interactions between molecules on the lattice. We can make things a bit easier by using a mean field theory. Instead of considering each lattice site discretely and thinking about it’s specific interactions with species, we can instead think of the neighbors of each lattice site taking on the average properties of the entire lattice based on the volume fraction of the two species. This is the mean field approximation.

mf.png
Figure Chapter4.3: Mean Field Approximation

We can calculate the enthalpy of mixing by thinking that the probability of finding any species i on any given lattice site is given the by the volume fraction Φi and thus enthalpy of mixing is

H12=(\# 1-2 interactions)(ϵ12)+(\# 1-1)(ϵ11)+(\# 2-2)(ϵ22)

Let’s dissect this equation step by step. Well let’s think about the number of interactions between species i and j

νij

And the number of species 1 and 2 interactions will be

ν12=(\# num of 1 sites)(\# nearest neighbors)(Prob. of adj. site being species 2)

To keep this general each lattice site will have z number of nearest neighbors. The total number of species 1 lattice site is N1 and the probability of the nearest neighbor lattice site being species 2 will be the volume fraction of species 2 so

ν12=N1zΦ2

The same logic can be used to find the number of 1-1 and 2-2 interactions but we have to divide by 2 to avoid overcounting.

ν11=N1zΦ12

ν22=N2zΦ22

Then to find total enthalpy of mixing H12 is just the number of interactions multiplied by the energy/strength of the interaction, ϵij,

H12=ν12ϵ12+ν11ϵ11+ν22ϵ22
H12=N1zΦ2ϵ12+N1zΦ12ϵ11+N2zΦ22ϵ22

So this is the enthalpy upon mixing but we also need the initial state which is fairly simple to calculate from the discussion above and doesn’t require a mean-field approximation

H11=N1z2ϵ11
H22=N2z2ϵ22

So with these expression we can combine everything to obtain the expression for the enthalpy of mixing, remember that N0 = N1 + N2.

ΔHmix=H12H11H22
ΔHmix=N1zΦ2ϵ12+N1zΦ12ϵ11+N2zΦ22ϵ22N1z2ϵ11N2z2ϵ22
ΔHmix=z[N1Φ2ϵ12+N1ϵ112(Φ11)+N2ϵ222(Φ21)]
ΔHmix=zN0[ϵ1212(ϵ11+ϵ22)]Φ1Φ2

To clean up this expression we will introduce a critical new parameter, the Flory χ parameter which is

χ=zkT(ϵ1212(ϵ11+ϵ22))

χ is essentially a measure of the energy of the interaction between the components mixed. If the value of χ is large and positive then we know the ϵ12>>12(ϵ11+ϵ22) and since higher energy is always less favorable this will push towards a phase separated state as this is more energetically favorable. This is typically the more common case but we can have negative values of χ like if we have a very good solvent. So re-writing our expression in terms of χ

ΔHmixN0=kTχΦ1Φ2

Full Free Energy Expression: Bragg Williams

Now with this we can write the full free energy expression

ΔGmixN0=ΔHmixTΔSmix
ΔGmixN0=kTχΦ1Φ2kT(Φ1lnΦ1Φ2lnΦ2)
ΔGmixN0=kT[χΦ1Φ2+Φ1lnΦ1+Φ2lnΦ2]

Again we can see the for the Bragg-Williams is symmetric around Φ1 and Φ2.

Flory-Huggins Free Energy of Mixing for Polymers:

Now polymers are obviously a bit more complicated because they are not just simple small molecules on a lattice. Polymers are composed of connected monomers and this is a complication we must address. Let’s see if we can adjust some parameters and work from there

n1=Number of molecules/polymers of species 1
n2=Number of molecules/polymers of species 2
x1=Degree of polymerization  molecular weight of 1
x2=Degree of polymerization  molecular weight of 2
v1=Volume of each monomer of species 1
v2=Volume of each monomer of species 2
V1=Total volume of 1
V2=Total volume of 2

With these variables redefined let’s redefine our lattice model. Let’s now assume our lattice sites have a size commensurate with the monomer size of species 1 and 2 and thus we assume the monomers of each species has the same size v1 = v2 = v0.

With this we know now the volume of any species will be

Vi=nixiv0

And with that the volume fraction of a species is simply defined as

fhp.png
Figure Chapter4.4: Flory-Huggins Mixing Polymer Schematic

Φi=nixin1x1+n2x2

notice that the total number of lattice sites is N0 = n1x1+n2x2 and is equivalent to the total number of monomers. Because we assume monomers of each species occupy the same volume, we can see that Φi is a volume fraction (and is not equivalent to the mole fraction, given by nin1+n2.

Flory Entropy of Mixing for Polymers

Before we get into the math let’s take a step back and think about the qualitative, physical picture of what will happen when we mix polymers. So far we have focused on the configurational entropy associated with polymer, i.e. when we stretch polymers we reduce the number of available configurations. This contribution to entropy should not change significantly upon mixing, assuming chains behave ideally, i.e. if they don’t feel the excluded volume from other chains. Whether mixed or separated you can imagine that the fluctuations around the center of mass will be essentially the same as long as the center of mass remains constant. And this brings us the major component of entropy that will change significantly for polymers which is translational entropy. This refers to the fact that when we mix polymers the entire chain can access more microstates by intermixing with polymers, via translation of the center of mass. Basically you can treat the entire polymer as a small molecule as was done for Bragg-Williams.

This means that we might expect that the change in entropy for mixing depends only on the number of polymer molecules and not on the total number of monomers. But we see above that the volume fractions are defined by the number of monomers. So we should expect that the entropy of mixing will decrease by a factor of where x is the degree of polymerization and x will in general be different for each species. Let’s see if this our conceptual understanding hold true for the derivation below

Now the original Flory derivation is extremely complicated as he explicitly counted the number of conformations of monomer on a lattice assuming each monomer was restricted by the position of the previous monomer so we will look at a simpler derivation developed by Hildebrand. Let’s start by assuming that polymers are completely ideal and that their entropy is equivalent to the entropy of an ideal gas

Si=klnVnii=niklnVi

So for our two polymers we have

S1=n1klnV1=n1kln(n1x1v0)
S2=n2klnV2=n2kln(n2x2v0)
S12=(n1+n2)klnV12=(n1+n2)kln[(n1x1+n2x2)v0]

then for the change in entropy upon mixing is

ΔSM=S12S1S2
ΔSM=k[n1ln(n1x1n1x1+n2x2)+n2ln(n2x2n1x1+n2x2)]
ΔSM=k[n1ln(Φ1)+n2ln(Φ2)]
ΔSMN0=k[n1n1x1+n2x2ln(Φ1)+n2n1x1+n2x2ln(Φ2)]
ΔSMN0=k[Φ1x1ln(Φ1)+Φ2x2ln(Φ2)]

Notice here that we used N0 = n1x1+n2x2 and the assumption of v1 = v2 = v0 which allowed the terms to cancel out nicely and we see that the term is scaled by the degree of polymerization as we expected. Also if the degree of polymerization decreases to 1 we recover our small molecule Bragg-Williams theory.

Flory Enthalpy of Mixing for Polymers:

During our last discussion with Bragg-Williams enthalpy we introduced the critical χ parameter for the small molecules. Luckily our derivation for enthalpy won’t change too much for polymers because we are assuming ideal chains. If we want to get more complicated and include details about chain connectivity this will only change zxi the number of sites around each monomer but again this will be a very small change. So the enthalpic part of the free energy is identical to the small molecule case, thank goodness!

ΔHmixN0=kTχΦ1Φ2

Total Flory Free Energy of Mixing for Polymers:

So this gives us a total Flory Free Energy of

ΔGmixN0=kT[χΦ1Φ2+Φ1x1lnΦ1+Φ2x2lnΦ2)]

where χ is still

χ=zkT(ϵ1212(ϵ11+ϵ22))

One quick aside we have defined x1 is the degree of polymerization of polymer species 1, and x2 is the degree of polymerization of polymer species 2. This allows us to define several systems that we will be working with quite a bit

  1. solvent-solvent x1 = x2 = 1
  2. solvent-polymer x1 = 1,x2 = large
  3. polymer-polymer x1 = large,x2 = large

Looking at these systems we see that solvent-solvent is our small molecule system and the free energy is the same as Bragg-Williams and symmetric around a volume fraction of 0.5. However for the solvent-polymer case

scenario.png
Figure Chapter4.5: Mixing Scenarios

we will no longer be symmetric around this value and it will lead to some interesting phase behavior which we will get into into right now.

chieff.png
Figure Chapter4.6: χ Effect on Free Energy for Symmetric Polymer-Polymer Mixing Polymer Phase Behavior

With our free energy of mixing equation complete we can now create phase diagrams of polymer blends!. This will look a bit different from the phase diagrams in materials science because we see in the equation above that the entropy of mixing decreases as the degree of polymerization increases so high molecular weight polymers are less likely to mix. So we will develop phase diagrams that are a function of polymer molecular weight and χ which has temperature built in as we know that

χ1T

So you can see that to increase the probability of mixing the χ value will have to decrease. χ or more typically χN will be a critical parameter that will be used to determine when mixing will occur and when the solution will phase separate.

Polymer-Solvent Solutions:

To begin our discussion of polymer phase behavior we will discuss Scenario 2, which was the polymer-solvent scenario where x1 = 1. Thus, the solvent is species 1. And to build up our phase diagram we should remember our conditions from Gibbs Phase Rule that the chemical potential µ of every species in every possible phase must be equivalent at equilibrium where µ is

μi=[Gni]T,P,nj

Again physical interpretation time, chemical potential is the change in free energy when we add or remove a molecule of a species and at equilibrium if we add or remove a molecule of species the change in free energy is 0. Alternatively if we can change the number of species and lower free energy then we are not at equilibrium, non-equilibrium.

Now in the equation we derived the change in free energy upon mixing so this is different from the absolute free energy but we can still work with this equation by simply changing how we express the chemical potential as a change as well

μiμ0i=(ΔGni)T,P,nj=RTlnai

where µi is the chemical potential of species i in the final state, µ0i is the chemical potential in the initial state, and a is the activity.

We can simplify the equation by relating n to volume fraction using the chain

rule

(ΔGni)T,P,nj=(ΔGΦiΦini)T,P,nj

We can now take our free energy equation and plug into the derivation above to get

μ1μ01=RT[lnΦ1+(11x2)Φ2+χΦ22]
μ2μ02=RT[lnΦ2(x21)Φ1+x2χΦ21]

where we assumed that x1 = 1 since this species is our solvent.

Now as we have stated previously to build our phase diagram the we have to set the chemical potential of all the species in the co-existing phases equal to one another or the change must be equal (assuming same initial state)

μα1=μβ1
μα1μ0=μβ1μ0

This requirement for equilibrium is also described by the common tangent rule where you find you equilibrium volume fraction of species in each phase via the common tangents in free energy curves, i.e.

(ΔGmixϕ2)ϕ2=ϕα=(ΔGmixϕ2)ϕ2=ϕβ

You have most likely seen this before in materials science but just as a quick reminder (also read the supplementary notes as well)

For polymers it is a little different since for mixing we already have our full free energy equation so we will typically develop our phase diagram as such

phase.png
Figure Chapter4.7: Typical Phase Diagram Construction with Common Tangent Line
ppol.png
Figure Chapter4.8: Phase Diagram Construction for Polymers

here if we see multiple minimum that indicates a two phase region as we can construct a common tangent. If we only have a single minimum then we are in a single phase region.

chi_phase.png
Figure Chapter4.9: Phase Diagram Construction for Polymers Plotted as χ

Figure 9. Phase Diagram Construction for Polymers Plotted as χ

This is the same as our equilibrium statement as tangent lines gives the chemical potential of both species in both phases and if the slope is the same then the chemical potentials are equal. We can use the common tangent rule on the plot of ∆Gmix vs Φ to define the binodal curve. Binodal curves/points are denoted by

ΔGΦi=0

and we can also identify spinodal curves and points as well. The spinodal curve which determines the kinetics of phase separation (spontaneous or nucleation/growth) via the inflection point, which denotes the spinodal point.

2ΔGΦ2i=0

You will also notice that the kinetics and mechanism by which the solution phase separates is different in the spinodal and binodal regions. We see that Spontaneous/Spinodal Decomposition will occur when one is locally unstable or equivalently when

bs.png
Figure Chapter4.10: Spinodal and Binodal Points

2ΔGΦ2i<0

Whereas nucleation and growth will occur where one is locally stable or equivalently when

2ΔGΦ2i>0

You can see here that nucleation and growth will occur in the binodal regions while spinodal decomposition will occur in the spinodal regions. With all these key points we can now build our phase diagram. We can then take these key points and build our phase diagram which is plotted as χ vs. Φ. These points and the interpolated line between them denotes the region of coexistence between phases, back once again to good old Gibbs Phase Rule

D+P=C+1

growth.png
Figure Chapter4.11: Spinodal and Binodal Points

where D is the degrees of freedom, P is the number of phases, and C is the number of components. As χ increases, phase separation is the preferred energetic state while at low values mixing is preferred. This should make sense knowing χ 1T.

Finally, we can define several critical points, the first begin χc, where the spinodal obtains its lowest value in terms of χ also the point where the binodal and spinodal intersect.

2ΔGΦ2i=ΔGΦi=0

You can also find the critical composition, φc associated with χc by solving

χϕ=0

There is also a temperature associated with both χc and φc which is either the Upper Critical Solution Temperature (UCST) which denotes the temperature above which the solution will mix or the Lower Critical Solution Temperature (LCST) which denotes the temperature above which the solution will de-mix. Atomistically you can understand the appearance of a LCST as there is a temperature at which you start breaking weak intermolecular interactions that may have promoted mixing which leads to phase separation. You can see some of these critical points here

critical.png
Figure Chapter4.12: Critical Points
ex.png
Figure Chapter4.13: Examples of UCST, LCST

You will proves this in the homework but we can actually solve for these critical values here for all the typical scenarios that you may come across

Flory Huggins Polymer Blends Summary:

(1) Solvent-Solvent Scenario x1 = x2 = 1:

φc = 0.5

χc = 2

(2) Solvent-Polymer Scenario x1 = 1;x2 = N:

ϕc=11+x2

χc=12(1+1x2)2

(3) Symmetric Polymer-Polymer Scenario x1 = N;x2 = N:

ϕc=0.5

χc=2N

(4) Most General Scenario x1,x2:

ϕc=x1x1+x2

χc=12(1x1+1x2)2

Dilute Polymer-Solvent Solutions

You may often encounter scenarios where you are working with a dilute solution where the moles of solvent is much greater than the number of moles of polymer (i.e. really anytime working with biological concentrations of proteins/peptides). When you have such a scenario there are a couple of simplifications that simplify this derivation the first concerns the volume fraction of polymer

Φ2=n2x2n1x1+n2x2n2x2n1

Also since Φ1 = 1 − Φ2 and Φ2 is small in dilute solution we can do an expansion of lnΦ1 from our chemical potential above

ln(1x)xx22...

We can then use these expression and re-write the change in chemical potential of the solvent

μ1μ01=RT[Φ2x2+(χ12)Φ22]

We previously described that for an ideal solution, the chemical potential is proportional the log of the activity, which is in turn proportional to the mole fraction of that species in solution ( Henry’s law). We can use this to

μ1μ01=RTlnai=RTlnX1=RTln(1X2)RTX2=RTΦ2x2

where Xi is the mole fraction of the species in solution. As you see in the previous expression the first term matches with the ideal solution. But the second term which has χ and Φ22 describes the interaction between polymers and is the correction to the purely ideal assumption. This is sometimes referred to as the excess chemical potential because it is an additive term which has two components

(1) Contact interactions (solvent quality) : χΦ22RT

(2) Chain connectivity (excluded volume effects): 12Φ22RT

But there is a an extremely important fact in the expression where we see that the excess chemical potential disappears if χ=12. There is a balance between the contact interaction and chain connectivity or the solvent quality and excluded volume effects that can allow for the chain to behave ideally (θ conditions). So you can change the value of χ to obtain ideal solutions, most typically via changing temperature!. We can summarize when/where we obtain θ conditions for some different scenarios you might encounter

Limitations of Theory

As we have mentioned before we are typically assuming only van der Waals interactions and have ignored hydrogen bonding. So this framework will only hold for reasonable temperature ranges. We can predict UCST, or upper critical solution temperature, behavior where at high temperature we switch from phase-separated solutions to mixed. This is typical when χ and the solubility parameters are positive.

But there are some systems which exhibit LCST, or lower critical solution temperature, where at a certain temperatures the opposite behavior occurs and the solutions demix. This is counterintuitive because at high temperatures the entropy of mixing should dominate and encourage mixing however, χ is also temperature dependent and can switch sign and become negative and encourages phase separation. Atomistically there is a temperature at which you start breaking any weak intermolecular interactions that may have promoted mixing which leads to phase separation. There are also scenarios where you can have both a LCST and UCST.

Determining χ Parameter

As we see above χ is a critical parameter for determining the phase behavior of polymer blends so it would be great to calculate it. Luckily Hildebrand developed a method to estimate χ. Imagine a liquid on a surface. The surface will have some interaction with the solvent in the liquid and to get an idea of the strength of these interactions you can heat up and evaporate the liquid. The amount of energy is the heat of evaporation, HV and if you divide this by the volume for a mole of molecules you get a cohesive energy density. And we can relate this to the solubility parameter δ which is

δi=ΔHVRTVm

This is essentially the energy required to remove a mole of moles from the bulk to an infinite distance. Hildebrand theorized that the compatibility between two components in a blend could be measured by measuring the difference in the solubility parameters. We can then relate this to χ. If the intermolecular forces are non-specific in nature like van der Waals interactions, the interaction could act on one species with itself or with the other species and if these interaction strengths are about the same they should be compatible. We can write the energies as we have done previously:

zϵ112=v0ΔE1V1=v0δ21
zϵ222=v0ΔE2V2=v0δ22
zϵ12=v0δ1δ2

where ∆E is the energy change in moving that molecule to infinity. We can then re-write χ as

χ=v0kT(δ1δ2)2

Now there are some problems here as we have discussed previously it is possible to have negative values of χ but here we can only have positive values. Additionally, polymers will also have other specific intermolecular interactions like hydrogen bonds.


This page titled Chapter 4: Flory Huggins is shared under a CC BY-NC-ND 4.0 license and was authored, remixed, and/or curated by Joshua P. Steimel.

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